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MODERN TECHNOLOGIES OF WOOD DESICCATION
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The problem of choice of the type of kilns is well-known to
engineer technician employees of wood processing
enterprises. Its solution is a whole set of tasks related to
production matters of the enterprise, market environment, as
well as effectiveness of capital investments and their
quickest return. Everything should be taken into account to
make an optimal choice.
Let’s try to summarize general provisions reflecting modern
approaches to evaluation of the drying technique.
One should start with determination of the required yearly,
quarterly, monthly volumes of dried timber. At the same time
it is required to determine specification of timber that
shall be dried, namely: wood species, size of cross-section
(thickness, width); length or spread in lengths for batches
that are not of equal
length; purpose of timber or quality category and related
final humidity.
Choice of the type of kilns to great extent depends on this
specification. Currently in the market kilns of periodic and
continuous activity (tunnels) are available. The latter are
used for mass drying of great volume of homogenous material
to transport humidity (18-22%). Mounting of such type of
kilns shall be justified only if it is envisaged to dry
timber for export with use of mild regimes to prevent change
in colour. For drying timber to the exploitation humidity
(6-10%) and in particular of hard-drying species (oak,
beech, larch, etc.) it is better not to use the continuous
activity kilns. Due to some construction peculiarities (lack
of reverse circulation, difficulties with maintaining the
drying regime along the length of the kiln, etc.) the
material drying quality in these kilns will not exceed the
category III. Besides practice shows that the lower the
final humidity is, the higher is the percentage of defects.
Therefore the conclusion is obvious: for high-quality timber
drying to the exploitation humidity it is required to use
chambers of periodic use. First of all it is true for timber
with big cross-sections (beams) and hard-drying species. It
is required to dry such assortment in convection chambers
with low drying speed maintaining a comparatively mild
regime. Otherwise high share of spoilage is inevitable.
The low-production process as a rule is not efficient and
requires a big number of kilns at the great drying amount.
In a number of cases it will be more efficient to use other
types of drying (not convectional): these are different
types of vacuum as well as dielectric type of drying with
use of high frequency current and microwave energy as well
as their combination. Application of vacuum drying allows
reducing the oak drying duration (50 mm thick) five times
with retaining the quality. In the course of microwave
frequency drying the time economy is even bigger – almost
twenty times. However, dielectric heating appliances are
expensive, have high electricity consumption of the
microwave frequency chamber and their exploitation costs are
quite significant.
Today we would like to tell about the modern technology of
vacuum desiccation.
The vacuum desiccation technology is attractive first of all
with a real chance for significant reduction of drying
duration at the same time retaining high quality of the
dried timber and in a number of cases – increasing it. It is
known that the convectional drying possibilities in this
sense are exhausted. Today several technologies of vacuum
drying exist. But first of all – let’s discuss the drying
process in a vacuum from the physics point of view.
Formation of a vacuum in the environment, in which materials
are dried, significantly modifies the physical character of
the course of heat and mass exchange processes when drying.
The principle parameter characterizing the vacuum depth is
pressure in the drying environment, this parameter in
particular determines conditions and processes taking place
there. The most significant effect of the environment
pressure decrease consists of reducing water boiling
temperature and intense water steam. Principle processes
that determine the timber drying kinetics are related to
movement of humidity in a liquid and vaporous state inside
the material with evaporation from the material surface and
steam diffusion in the environment.
With reducing pressure when removing part of air-steam
mixture from the chamber the number of molecules reduces and
their free distance run increases. This value significantly
exceeds in the vacuum environment the average size of
microcapillaries. In this case the character of molecular
steam movement in the wood pores significantly changes and
the effusion effect appears (the Knudsen flow). Density of
flow increases tens of times. Besides when the wood
temperature is higher than the boiling temperature at the
given environment pressure (twood>tboil.), the excessive
steam pressure within the material appears, which
essentially increases speed of the humidity movement from
the centre to the wood surface. The twelvefold environment
pressure decrease increases the speed of the humidity
movement in the wood 4.7 times. The mentioned effects within the vacuum drying allow getting a particular effect within the process of drying timber compared with traditional convectional drying. The energetic efficiency of the process however depends on the heat delivery to the material and optimal drying regime. In particular thanks to this condition quite a wide range of vacuum drying methods of wood materials have been developed, as well as a great variety of vacuum technologies and equipment for their realization. |
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